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The Daily Insight

What is a tab in a battery cell?

Author

David Craig

Updated on April 05, 2026

Battery Tabs provide the connection between multiple layers of current collector plates and the external target source. The tab is welded to the current collectors (foil-to-tab) and then exits the cell, enabling the transfer of power to an external source. Tab design is crucial for the optimised performance of a cell.

Why do batteries have tabs?

Battery tabs play an important role in lithium-ion cell manufacturing. Typical large format lithium-ion cells use copper for the anode foil (current collector) and aluminum for the cathode foil. A ‘foil-to-tab’ weld is needed to gather all the current collector plates (foils) inside the cell and join them to a tab.

What are the tabs on lithium ion batteries?

The electrode tabs are the small metallic strips that are welded onto the current collectors without active materials. When the battery is charged or discharged, the temperature around the electrode tabs is much higher than other places inside the cell due to the current concentration [6].

What are battery tabs made of?

Conductivity is the name of the game, so battery tabs are generally made of aluminum or copper, sometimes plated with nickel or tin. Terminals may be cold rolled steel, aluminum, or copper, depending upon the physical size of the finished battery.

Is Tesla battery technology patented?

Tesla has patented a new “tabless” battery cell design that it says improves on existing designs. It’s way more important than it sounds. (Update: A keen-eyed patent attorney asked PM to clarify that this is a patent application, not a patent.)

Who bought A123?

NEC Buys A123 Energy Storage Biz From Wanxiang. Japanese ICT giant buys $100 million stake in the growing grid-scale battery market.

How many volts are A123 battery?

3.3V
2) What are the A123 Racing cell specifications? Our A123 Racing M1 cell is a cylindrical cell battery in an aluminum canister. It has a nominal voltage of 3.3V and a charge voltage of 3.6V. It has a capacity of 2300mAh, and is capable of 30C continuous discharges and 60C pulse (10 second) discharges.

Why is nickel used for battery tabs?

Conductive metal strips are spot welded between all the cells of an electric bicycle battery pack. Nickel is the material of choice due to its low relative resistance and ease of spot welding.